Top 10 Pressure Sensor Brand & Manufacturers

What is a Pressure Sensor?

A pressure sensor is a device that measures the force exerted per unit area of a fluid (gas or liquid). It converts the physical quantity of pressure into an electrical signal which can be further processed, such as voltage, current, or frequency. This allows for the detection and quantification of pressure changes in various systems and environments.

History of Pressure Sensor

• Early Developments: The concept of pressure measurement dates back to the 17th century. Evangelista Torricelli's invention of the mercury barometer in 1643 was a milestone. It measured atmospheric pressure using a column of mercury. Later, mechanical pressure gauges with Bourdon tubes emerged. These tubes deformed under pressure, and the deformation was mechanically linked to a pointer to indicate pressure.
• Technological Advancements: In the 20th century, the development of electronics led to more advanced pressure sensors. The discovery of piezoelectric materials and strain gauges was crucial. Piezoelectric materials generate an electric charge when stressed by pressure. Strain gauges change resistance when deformed under pressure. Miniaturization also allowed for smaller and more portable sensors.
• Modern Developments: Nowadays, pressure sensors are often part of microelectromechanical systems (MEMS). MEMS - based pressure sensors can be mass - produced with high precision. They are used in smartphones for altitude measurement, in automotive TPMS, and in industrial process control for real - time pressure monitoring.

Purpose of Pressure Sensor

• Automotive Applications: In vehicles, they measure intake manifold pressure for engine - control units to optimize air - fuel mixtures. Tire - pressure monitoring systems (TPMS) use them to monitor tire air pressure, improving fuel efficiency and safety.
• Industrial Process Control: In manufacturing, they monitor and control pressure in pipelines, boilers, and reactors. For example, in chemical plants, precise pressure control is vital for safe and high - quality chemical reactions.
• Medical Devices: In the medical field, they're used in blood - pressure monitors to measure arterial blood pressure. In ventilators, they control the air - pressure delivered to a patient's lungs. In infusion pumps, they detect tubing blockages by monitoring fluid - pressure.
• Aerospace and Aviation: In aircraft, they measure air pressure in the cabin and fuel system. The cabin - pressure control system uses sensor data to maintain a comfortable and safe air pressure during flight.

Principle of Pressure Sensor

• Piezoelectric Principle: Based on the piezoelectric effect, when pressure is applied to a piezoelectric material (like quartz or certain ceramics), a charge is generated. The amount of charge is proportional to the pressure. The generated charge is then converted to an electrical signal, usually voltage. For example, in vibration - sensing applications, pressure waves cause the material to generate a measurable electrical signal.
• Strain - Gauge Principle: Strain - gauge pressure sensors rely on the fact that the resistance of a conductor changes when deformed. A strain gauge, often a thin wire or foil on a flexible diaphragm, deforms when pressure is applied to the diaphragm. This changes the resistance. By measuring this change (using a Wheatstone bridge, for example), the pressure can be determined. In industrial applications, it's used to monitor fluid - pressure in pipelines.
• Capacitive Principle: Capacitive pressure sensors work as a variable capacitor. They have two conductive plates separated by a dielectric (a flexible diaphragm). When pressure is applied, the distance between the plates changes, altering the capacitance. The change in capacitance is measured and converted to a pressure reading. In touch - sensitive applications, the change in capacitance due to pressure is detected.

Features of Pressure Sensor

• High Sensitivity: Modern sensors can detect very small pressure changes. In scientific research, they can measure pressure changes in the order of a few Pascals, enabling precise control and monitoring in applications like gas chromatography.
• Wide Pressure Range: They can measure a vast range of pressures, from the low pressure of a gentle breeze to the high pressure in a hydraulic press. This versatility suits diverse applications from vacuum systems to industrial high - pressure processes.
• Fast Response Time: Many have a quick response, detecting and reporting pressure changes rapidly. In automotive engine - control systems, the fast response is crucial for real - time air - fuel mixture adjustments. Response times can range from milliseconds to seconds.[!--empirenews.page--]
• Robustness and Durability: Designed to withstand harsh conditions. In industrial settings, they can resist high temperatures, corrosive chemicals, and mechanical vibrations. For example, in oil - drilling rigs, they endure high - pressure, high - temperature, and corrosive wellbore conditions.

Types of Pressure Sensor

• Absolute Pressure Sensor: Measures pressure relative to a perfect vacuum. In weather stations, a barometric pressure sensor of this type measures the absolute pressure of the atmosphere, representing the actual air - column pressure.
• Gauge Pressure Sensor: Measures pressure relative to the local atmospheric pressure. In a car's TPMS, it measures the pressure inside the tire relative to the outside atmospheric pressure. A positive reading means the tire pressure is higher than atmospheric pressure.
• Differential Pressure Sensor: Measures the difference in pressure between two points. In a HVAC system, it can measure the pressure drop across a filter. A higher - than - normal pressure drop indicates a clogged filter.

Precautions for using Pressure Sensor

• Over - Pressure Protection: Ensure the sensor isn't subjected to pressures beyond its rated maximum. Over - pressure can damage components like the diaphragm or strain gauges. In hydraulic systems with pressure spikes, use pressure - relief valves.
• Calibration: Regular calibration is essential for accurate readings. Follow the manufacturer's instructions. Compare the sensor's output to a known reference pressure and adjust the electronics if needed. In labs, precise - measurement sensors should be calibrated regularly.
• Environmental Considerations: The environment affects performance. In corrosive environments like chemical plants, protect the sensor from chemical attack with coatings or enclosures. In high - temperature settings, consider temperature - compensation capabilities.
• Electrical Interference: As electronic devices, pressure sensors can be affected by electrical interference. In industrial settings with many electrical devices, shield the wiring and electronics from electromagnetic interference (EMI) using shielded cables and proper grounding.

Things to consider when purchasing Pressure Sensor

• Application Requirements: Consider the specific application. Determine the needed pressure range, sensitivity, and accuracy. For a low - pressure gas - chromatography system, a high - sensitivity, low - pressure - range sensor is required.
• Type of Pressure Measurement: Decide if you need an absolute, gauge, or differential pressure sensor. For a sealed - container pressure measurement relative to a vacuum, an absolute sensor is suitable. For pressure relative to the atmosphere, a gauge sensor is better.
• Environmental Compatibility: Check the sensor's ability to withstand the application's environmental conditions. Consider temperature range, humidity, and chemical exposure. For outdoor weather - station use, a wide - temperature - range and moisture - protected sensor is needed.
• Cost and Budget: Establish a budget. The cost varies depending on the type, performance, and brand. Consider long - term costs like calibration, maintenance, and replacement. A more expensive, durable sensor with advanced features may be cost - effective in the long run.
• Manufacturer Support and Training: Choose a reputable manufacturer that provides good technical support and training. Operating and maintaining a pressure sensor may require technical knowledge. The manufacturer should offer user manuals, online tutorials, and customer support.

Terms of Pressure Sensor

• Sensitivity: The ratio of the change in the output signal (e.g., voltage) to the change in applied pressure, indicating how responsive the sensor is to pressure changes.
• Resolution: The smallest pressure change the sensor can detect. A high - resolution sensor can measure very small pressure differences.
• Linearity: A measure of how closely the output follows a straight - line relationship with the applied pressure. A more linear sensor provides more accurate readings over its pressure range.
• Hysteresis: The difference in the sensor's output when pressure is increasing compared to when it's decreasing. A sensor with low hysteresis is more accurate and reliable.