Top 10 Resistor Brand & Manufacturers

What is a Resistor?

A resistor is a passive two - terminal electrical component that resists the flow of electric current. It is designed to have a specific resistance value, measured in ohms (Ω). When a voltage is applied across it, a current flows through according to Ohm's law (V = IR), and it dissipates power in the form of heat.

History of Resistor

• Early Developments: In the 19th century, wire - wound resistors were used. They were made by winding a resistive wire like nichrome around an insulating core. The resistance was determined by the wire's length, cross - sectional area, and resistivity.
• Technological Advancements: In the 20th century, carbon - composition resistors became popular. They were made from a mixture of carbon powder and a binder. Later, metal - film and metal - oxide resistors were developed, offering better stability and precision.
• Modern Developments: Surface - mount resistors are now common. These tiny resistors can be mounted directly onto printed circuit boards (PCBs), enabling miniaturization and high - density circuit designs. There are also high - power and precision resistors for specific applications.

Purpose of Resistor

• Current Limiting: Used to limit the current in a circuit. For example, in an LED circuit, a resistor in series with the LED controls the current. The formula I = V/R calculates the current, where V is the voltage across the resistor and R is the resistance.
• Voltage Division: In a voltage - divider circuit, two or more resistors in series divide the voltage. The output voltage formula is V_out = V_in×(R_2/(R_1 + R_2)), where V_in is the input voltage, and R_1 and R_2 are the resistors' values.
• Bias Setting: In transistor circuits, resistors set the bias voltages and currents. For example, in a common - emitter amplifier, base - bias resistors determine the base current and thus the collector current and amplification.
• Impedance Matching: In high - frequency circuits, resistors match the input and output impedances of components to maximize power transfer and avoid signal reflections.

Principle of Resistor

• Ohm's Law: Ohm's law (V = IR) governs the behavior of resistors. The resistance R is constant for a given resistor (assuming constant temperature). As the voltage across a resistor increases, the current through it increases proportionally.
• Power Dissipation: The power dissipated in a resistor is given by P = I?R or P = V?/R. As current flows, electrical energy is converted to heat, so resistors can get hot, especially with high currents or significant voltage drops.

Features of Resistor

• Resistance Value: Resistors have a wide range of values, from fractions of an ohm to several mega - ohms. The value is indicated by color - coding (for through - hole) or numerical markings (for surface - mount). Precision varies, with standard - tolerance resistors at around 5% - 10% and precision resistors as low as 0.1% or less.
• Power - Rating: Each resistor has a power - rating, the maximum power it can dissipate without damage. Common ratings include 1/8 watt, 1/4 watt, 1/2 watt, and 1 watt. High - power resistors can handle several watts or more and are related to size.
• Temperature Coefficient: The resistance can change with temperature. The temperature coefficient of resistance (TCR) indicates the change per degree Celsius. Some applications require low - TCR resistors for stable performance.
• Frequency Response: At high frequencies, the parasitic capacitance and inductance of a resistor can affect its impedance. In most cases, up to a few megahertz, the effect is small, but in RF circuits, it must be considered.

Types of Resistor

• Carbon - Composition Resistor: Made from carbon powder and a binder, inexpensive, with a wide resistance range. However, it has a high temperature coefficient and is less precise, used in general - purpose, cost - sensitive applications.
• Metal - Film Resistor: Has a thin metal film (e.g., nichrome) on a ceramic substrate. Offers better precision, lower temperature coefficient, and lower noise than carbon - composition resistors, used in stability - and accuracy - critical applications.
• Wire - Wound Resistor: Made by winding a resistive wire around an insulating core. Can handle high - power, has precise resistance, but is large and may have significant inductance, used in power - supply and high - power industrial applications.
• Surface - Mount Resistor: Tiny resistors for direct PCB mounting. Come in various sizes and values, enabling high - density circuit designs, ideal for modern electronics like smartphones and laptops.[!--empirenews.page--]

Precautions for using Resistor

• Power Dissipation: Ensure the power dissipated doesn't exceed the rated power. Calculate using P = I?R or P = V?/R and choose a resistor with an appropriate power - rating to avoid overheating and damage.
• Temperature Effects: Consider the operating temperature range. If stability is needed, choose a resistor with a low temperature coefficient or use temperature - compensation methods due to resistance changes with temperature.
• Frequency Considerations: In high - frequency applications, be aware of the frequency response. Parasitic capacitance and inductance can cause impedance deviation, so use high - frequency - designed resistors if necessary.
• Tolerance: The resistor's tolerance affects circuit accuracy. For precise values, use precision resistors with low tolerance. Consider the cumulative effect of tolerances on overall performance when designing a circuit.

Things to consider when purchasing Resistor

• Application Requirements: Determine the specific needs like resistance value, tolerance, power - rating, and frequency response. For high - frequency RF circuits, specific resistance and high - frequency performance may be required.
• Type of Resistor: Based on the application, choose the appropriate type. Consider the advantages and disadvantages of carbon - composition, metal - film, wire - wound, or surface - mount resistors regarding cost, precision, power - handling, and size.
• Performance Characteristics: Look at resistance tolerance, power - rating, temperature coefficient, and frequency response. These should meet the circuit's requirements, like low - tolerance resistors for precision applications.
• Size and Physical Dimensions: Consider the resistor's size, especially for surface - mount or space - limited applications. It should fit the available space on the PCB or equipment.
• Cost and Budget: Establish a budget. The cost varies by type, performance, and brand. Consider long - term costs like replacement due to failures and additional handling and installation costs. Sometimes, a more expensive, better - performing resistor is more cost - effective.
• Manufacturer Support and Training: Select a reputable manufacturer that provides technical support and training. Operating resistors correctly may need knowledge, and the manufacturer should offer resources like user manuals and customer support.

Terms of Resistor

• Resistance (R): A measure of a resistor's ability to oppose current flow, measured in ohms (Ω).
Tolerance: The allowable deviation from the nominal resistance value, usually expressed as a percentage. Power - Rating: The maximum power a resistor can dissipate without damage. Temperature Coefficient of Resistance (TCR): How much the resistance changes per degree Celsius of temperature change.